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Surface energy of solids explained DataPhysics Instruments Logo

Surface energy of solids explained

Figure 1: Liquids roll off easier from surfaces with low surface energy.

Figure 1: Liquids roll off easier from surfaces with low surface energy.

The surface energy of a solid is a measure of how easily a surface can be wetted by a liquid and gives an indication of the expected adhesion properties on that solid. The surface energy can be determined experimentally by carrying out contact angle measurements with several test liquids.

What is the surface energy of a solid?

The surface energy describes a special case of interfacial energy, namely at the surface of a solid to a gas (usually ambient air). The surface energy is a measure of how easily the solid surface can be wetted by a liquid. In addition, the surface energy influences how well solid or liquid materials adhere to the solid surface.

Important application examples for surface energy measurements

In practice, a higher surface energy of solids indicates better wetting and thus better adhesion. If a solid surface with high surface energy comes into contact with a water drop, a low contact angle forms. This means that the water drops spread on the surface. Glass, ceramics and many metals are examples of solids whose surfaces have a high surface energy naturally.

A low surface energy indicates poor wetting and thus poorer adhesion. When in contact with a water drop, a high contact angle is formed. This means that the drop of water rests on the surface and does not spread. Many plastics [Application Note: Polymer Substrates] originally have a low surface energy. Materials with a low surface energy require pre-treatment, before they can be further processed - for example, printed or glued. Other materials are specially developed to have water-repellent properties - examples are water-repellent textile coatings or window glass.

How can the surface energy of a solid be measured?

The surface energy of a solid can be determined by measuring several contact angles with a contact angle meter and the sessile drop method. Specifically, one measures the contact angles of at least two test liquids whose surface tension is known. Popular test liquids are water, diiodomethane, ethylene glycol, or thiodiglycol.

The surface energy of a solid can be calculated using these contact angle measurements based on various models. Such models include calculations of the different interactions that take place between the solid and the liquid. Especially well-established is the division into dispersion and polar interactions.

The most frequently used model comes from Owens, Wendt, Rabel and Kaelble. It is also called the OWRK model. It contains the geometric means of the dispersion and polar components of the surface tension of the liquid and the surface energy of the solid:

OWRK equation

The next step is to refer to Young's equation (Contact angle explained), which expresses the relationship between contact angle, surface tension, and surface energy:

Young equation

If the OWRK model is now substituted into Young's equation, this can be converted into a linear equation in the form y = mx+c:

Linearised OWRK equation

The following symbols have been used:

  • σSL: Interfacial tension between liquid and solid
  • σS: Surface energy of the solid
  • σSd: Dispersion component of the surface energy of the solid
  • σSp: Polar component of the surface energy of the solid
  • σL: Surface tension of the test liquid
  • σLd: Dispersion component of the surface tension of the test liquid
  • σLp: Polar component of the surface tension of the test liquid
  • θC: equilibrium contact angle

Figure 2: Regression line for determining the surface energy of solids

This linear equation can be diagrammed. The dispersion and polar component of the surface tension of the test liquids are entered on the x-axis. The y-axis contains the measured contact angles. The sought-after dispersion and polar components of the solid surface energy are contained in the axis intercept c and the slope m. They can be determined graphically via a regression line (see Figure 2). Thus, the surface energy of solids can be determined with just two contact angle measurements with known liquids.

However, since a regression line based on two points does not allow any statement about the accuracy of the result, measurements with at least three test liquids are recommended for determining the surface energy of a solid. The dpiMAX software of the OCA contact angle measuring instruments from DataPhysics Instruments can perform the evaluation fully automatically.

Depending on the application and the objective of the measurement, it is sometimes advantageous to consult other models than the OWRK model for the surface energy determination. However, these models are generally only useful in very specific applications. An example is the Wu method for calculating particularly low surface energies. These and other specific models are also available in the dpiMAX software.

Frequently asked questions about surface energy

  • What is the surface energy of a solid?

    The surface energy of a solid is the excess energy per unit area at the surface of a solid compared with its bulk. It describes how easily the solid surface can be wetted by a liquid and how well adhesives or coatings will bond to it. Surface energy is expressed in mJ/m² and is the solid-state analogue of surface tension in liquids.

  • What is the unit of surface energy?

    The surface energy of solids is expressed in millijoules per square metre (mJ/m²). This is equivalent to mN/m, the common unit for the surface tension of liquids, reflecting that surface energy and surface tension share the same physical dimensions.

  • How is the surface energy of a solid measured?

    Surface energy cannot be measured directly on solids. Instead, the contact angles of at least two test liquids with known surface tensions are measured on the solid surface using a contact angle meter. The surface energy is then calculated from these contact angles using a model such as the OWRK (Owens–Wendt–Rabel–Kaelble) method.

  • What is the OWRK model?

    The OWRK model (Owens, Wendt, Rabel, and Kaelble) is the most widely used method for calculating the surface energy of solids. It splits both the surface energy of the solid and the surface tension of the test liquid into a dispersion component and a polar component. By combining the OWRK equation with the Young equation and measuring the contact angles of at least two test liquids, the dispersion and polar components of the solid’s surface energy can be determined from a linear regression.

  • What is the difference between surface energy and surface tension?

    Surface tension refers to the tension at the surface of a liquid, which can flow and deform. Surface energy refers to the excess energy at the surface of a solid, which cannot flow. For liquids, surface tension and surface energy are numerically equal and interchangeable. For solids, surface energy must be determined indirectly via contact angle measurements because the molecules cannot rearrange to minimise the surface area.

  • How does surface energy affect wetting and adhesion?

    A high surface energy on a solid promotes wetting: liquids spread readily and form low contact angles, which is beneficial for bonding, printing, and coating. A low surface energy repels liquids (high contact angles) and reduces adhesion. Many plastics have low surface energy and require pre-treatment — such as plasma or corona treatment — to raise their surface energy before printing or gluing.